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Nov 17, 2010

Studying effect of bicarbonate concentration on reactive printing.


SUBJ-9:
Studying effect of bicarbonate concentration on reactive printing.

Chemicals:
Dye, Stock paste with varying concentration of Bicarbonate.

Purpose of Bicarbonate:
Sodium bicarbonate is mild alkali which provide fixation condition to the dye and substrate when fabric undergoes steaming mode.

Recipe:
Stock paste:
Mild. Oxidizing agent                10  g/Kg
Urea                                        100g/Kg
Sodium Bicarbonate                 X  g/Kg
Alginate Thickener                   25 g/Kg
Water                                      Balance
Total                                       1 Kg

Dye Glass:
Dye                                         50  g/Kg
Stock paste                              Balance
Total                                       1 Kg

Options:
Printing two fabrics with two different pastes one containing 20g/Kg Bicarbonate and Other containing 25g/Kg(Recommended as Standard).

Process:
Print and dry at 100-110°C.
Treat with Saturated steam  at 102°C for 8 min

Washing:
§     Cold rinse
§     Soap at 60oC With:
                        1-2 ml/l of Ladipur RSK liq.
§     Hot Rinse
§     Cold Rinse

Result:
Name                                  CMC                    STRENGTH
Sodium Bicarbonate(std)                    STD                             STD
25g/Kg
Sodium Bicarbonate                           0.87(WARN)              93.41
20g/Kg

Remarks by AC:
With decrease of fixing agent like bicarbonate, can decrease overall strength which is like 7 to 8%, as CMC data color report is clearly showing.

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